uDSProbe

Your One-Stop Solution for Real-Time Liquid Measurement. Benefits include Improved Inventory Management, Gain real-time insights into fuel parameters such as level, density and temperature. Streamlined Operations: Integrates seamlessly into existing ATG systems. Based on magnetostriction effect, uses advanced DSP technology.

uDSProbe is proudly designed and developed in India.

uDSProbe Features

Why uDSProbe

  • Magnetostrictive Technology: Ensures accurate and reliable measurements.
  • Multi-parameter Measurement: Tracks Level, Density, and Temperature simultaneously.
  • ATG Compatibility: Works seamlessly with existing Automatic Tank Gauging systems.
  • Safety First: Leak-proof design and certified electronics ensure safe operation.
  • Advanced Digital Signal Processing (DSP): Delivers reliable reading.
  • Proudly designed and developed in India. Thus lower cost in Make in India scheme.

uDSProbe Models

Sr Model Name Measuring Length Product Level Water Level Density Temperature
1 uDSProbe500 500mm
2 uDSProbe1000 1000 mm
3 uDSProbe1500 1500mm
4 uDSProbe2000 2000mm
5 uDSProbe2500 2500mm
6 uDSProbe3000 3000mm
7 uDSProbe3500 3500mm
8 uDSProbe4000 4000mm
9 uDSProbe4500 4500mm
10 uDSProbe5000 5000mm

uDSProbe Specifications

Sr Parameter Description
1 Operating Temperature -10C to 60 C1
2 Input Power -12V / 100 mA
3 Communication interface RS485/Wireless2
4 Humidity 0 - 90% non condensing
5 Ingress Protection IP68
6 Probe Body Material ASTM304 Seamless Steal Tube
7 Float Material ESD Safe Plastic Or Metal
8 Cable Gland IP68 LAPP make (or equivalent) Brass, nickel-plated Lead free Brass, nickel-plated
9 Connection Wire Fire-retardent Armoured Cable LAPP make (or equivalent)
10 Level Measuring Accuracy 0.4mm in lab test environment3
Notes
  • 1 Extended temperature range available on request
  • 2 Wireless interface available on demand
  • 3 Accuracy upto 0.2mm available

uDSProbe Connection Specification

Sr Connection Name Description
1 +12V +12 V input terminal of power supply
2 0V 0 V input of power supply
3 RS485A RS485 A terminal for communication
4 RS485B RS485 B terminal for communication

uDSProbe Working Principal

Introduction

Magnetostriction effect is observed in ferromagnetic material and is defined as ability of a material to change its mechanical properties when subjected to a magnatic field (Jack, 2015). The material either expands or contracts based on various factors, which induces mechanical strain in the material.

This effect has been of great industrial interest for use in sensors, actuators, adaptive, or functional structures, robotics, transducers, and MEMS.

Joule first observed the magnetostriction effect on an iron bar; further experiments performed on Fe-Ni alloys led to the discovery of the Invar effect by Guillaume. Since then, a vast discipline in condensed matter studies has emerged.






Magnetostriction Effect in Level sensor

Magnetostrictive probe works on principle of magnetostriction effect described above.
A magnetostrictive level probe is built by suspending a ferromagnetic metal wire inside a long stainless-steel shaft/pipe.
The electronic components, mounted safely at the top of the stainless-steel pipe, generates an electrical pulse that travels down the wire, at regular intervals. This creates an electric field. The level/density float, containing the ferromagnetic compounds are installed around the shaft (as illustrated in diag). The buoyancy of the float allows it to move freely around the shaft with variable changes in the liquid level. This, in turn results in a magnetic field, created by the magnets inside the float. A micro vibration is produced at the location of float, this vibration is the key to determine the accurate level. Vibrations travels at a known speed, and therefore can be timed to accurately measure the distance by the electronics in the probe housing. Probe can have multiple floats to measure required parameters of multiple liquids. This is achieved by tuning density of float for the liquid. Probe also contains temperature sensors which measure temperature of fuel at different locations. The uDSProbe can also be used to measure the density of the liquid. A density float is fully immersed in the liquid and electronics inside probe is programmed to calculate density in real-time.
uDSProbe uses Digital Signal Processing for all it's computations. Thus produces accurate and reproducible results for level and density.